PHMSA HCA · MAOP · Class Location

PHMSA-Compliant Pipeline Geospatial
in Minutes per Mile

Class location, High Consequence Area determination, MAOP records GIS, and integrity-management spatial joins — fully automated against the regulatory data sources your auditors care about.

The Problem

Where the time goes today

Pipeline integrity engineers spend more time assembling regulatory data than analyzing it. Every PHMSA inspection cycle re-runs the same spatial joins by hand.

49 CFR §192.5 class location recomputed manually from Census blocks each year

HCA buffer + structure count typed into spreadsheets for thousands of segments

MAOP records GIS trapped in Excel with no spatial index

Pipe-and-cathodic-protection joins done in legacy desktop GIS

The Workflows

Oil & Gas Pipeline workflows on the platform

Eight workflows that automate the spatial side of PHMSA Part 192 / 195 compliance, integrity management, and class-location reviews.

Workflow Name & what it automates Time saved
#223Class Location Determination
Sliding-mile structure count against Census blocks → Class 1/2/3/4 classification per segment
#224HCA Identification (192.903)
Population & ID-site buffer analysis → segment-level HCA flag with audit trail
#225MAOP Records GIS
Pressure-test and design records spatially indexed against pipeline centerlines
#226Cathodic Protection Survey QA
Close Interval Survey + DCVG result rasters joined to pipe segments with anomaly flagging
#228Right-of-Way Encroachment
Recent imagery + LiDAR change vs. easement polygons → encroachment alerts
#231Hydrostatic Test Section Builder
Elevation-profile-aware test segment definition to keep within MAOP limits
#234PHMSA Annual Report Pack
Auto-assembled mileage / class / HCA / incident report extracts ready for submission
#67Access Road Routing
Slope cost surface for inspection-vehicle access to remote valves and metering stations
The Math

ROI vs. manual processing

Modeled on a 4,500-mile interstate transmission operator with annual class-location reviews and biennial integrity assessments.

Metric Manual / current tooling GeoDataConverter
Class-location review cycle12–16 weeks1 day
HCA recomputation cost$210,000 / year$24,000 / year
MAOP spatial join time per system3–4 weeksHours
PHMSA submission rework cycles2–30–1
Differentiator

An audit trail your PHMSA inspector will accept

Every class-location and HCA computation is stamped with the input dataset version, the buffer parameters, the Census vintage, and the run-time, and the resulting polygons are reproducible bit-for-bit. When the inspector asks "how did this segment become Class 3 in 2024 but Class 2 in 2023?" you re-run the workflow with the older Census and produce both answers in minutes.

Free Class Location & HCA Sanity Check

Send us 250 miles of centerlines. We'll return current class location, HCA flags, and MAOP-segment counts within 48 hours, with the audit trail attached.

  • Class location recomputed from current Census
  • HCA identification with structure count + audit trail
  • MAOP record spatial index
  • 48-hour turnaround